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368262-UIM-B-1008
EFFICIENCY
RATING
CERTIFIED
ISO 9001
Certified Quality
Management System
RESIDENTIAL GAS FURNACE
WITH ECM MOTOR
MODELS:
TP8C/TPLC*MP, YP8C/YPLC*MP,
CP8C/CPLC*MP, LP8C/LPLC*MP
(80% Modulating Multi-position / Low NOx)
INSTALLATION MANUAL
LIST OF SECTIONS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
VENT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . 22
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . 29
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . 30
REPLACEMENT PART CONTACT INFORMATION . . . . . . . . 30
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
LIST OF FIGURES
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Application (Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . 7
Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Downflow Installation - Gas Valve Rotation . . . . . . . . . . . . . . . . . . . . 7
Vertical Applications (Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Coil Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Horizontal Right Application (Typical) . . . . . . . . . . . . . . . . . . . . . . . . 8
Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Horizontal Left or Right application (Right Shown) . . . . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Upflow/Downflow Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Thermostat Chart - Single Stage Air Conditioner –
Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . . . .13
Thermostat Chart - Two Stage Air Conditioner –
Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . . . .14
Thermostat Chart - Two Stage Air Conditioner with Single Stage
Thermostat – Variable Speed or PSC Modulating Furnace . . . . . . .15
Thermostat Chart - Single Stage Heat Pump –
Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . . . .16
Thermostat Chart - Single Stage Heat Pump –
Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . . . .17
Thermostat Chart - Two Stage Heat Pump –
Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . . . .18
Combustion Air Inducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Combustion Airflow Path Through The Furnace Casing
to the Burner Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Outside and Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . .21
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
LIST OF TABLES
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Coil Projection Dimensions - PC Series Coils . . . . . . . . . . . . . . . . . . 8
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . . . . 9
High Altitude Orifices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . 12
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Unconfined Space Minimum Area in Square Inch . . . . . . . . . . . . . .20
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . . . . .24
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Blower Performance CFM - Any Position . . . . . . . . . . . . . . . . . . . . .27
These high efficiency, compact units employ induced combustion, reli-
able hot surface ignition and high heat transfer aluminized tubular heat
exchangers. The units are factory shipped for installation in upflow or
horizontal applications and may be converted for downflow applica-
tions.
These furnaces are designed for residential installation in a basement,
closet, alcove, attic, recreation room or garage and are also ideal for
commercial applications. All units are factory assembled, wired and
tested to assure safe dependable and economical installation and oper-
ation.
These units are Category I listed and may be common vented with
another gas appliance as allowed by the National Fuel Gas Code.
SECTION I: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury
.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury
.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury.
It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
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Shrnutí obsahu

Strany 1 - INSTALLATION MANUAL

368262-UIM-B-1008EFFICIENCYRATINGCERTIFIEDISO 9001Certified QualityManagement SystemRESIDENTIAL GAS FURNACE WITH ECM MOTORMODELS:TP8C/TPLC*MP, YP8C/Y

Strany 2 - SAFETY REQUIREMENTS

368262-UIM-B-100810 Johnson Controls Unitary ProductsHORIZONTAL APPLICATIONHorizontal FiltersAny branch duct (rectangular or round duct) attached to t

Strany 3 - CODES AND STANDARDS

368262-UIM-B-1008Johnson Controls Unitary Products 11GAS CONVERSION FOR PROPANE (LP)This furnace is constructed at the factory for natural gas-fired o

Strany 4

368262-UIM-B-100812 Johnson Controls Unitary ProductsAnnual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test proc

Strany 5 - SECTION II: DUCTWORK

368262-UIM-B-1008Johnson Controls Unitary Products 13For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” doc

Strany 6 - 30” Minimum Work Area

368262-UIM-B-100814 Johnson Controls Unitary Products FIGURE 20: Thermostat Chart - Two Stage Air Conditioner – Variable Speed or PSC Modulating Furn

Strany 7 - RIGHT SIDE VENT

368262-UIM-B-1008Johnson Controls Unitary Products 15 FIGURE 21: Thermostat Chart - Two Stage Air Conditioner with Single Stage Thermostat – Variabl

Strany 8 - Air flow

368262-UIM-B-100816 Johnson Controls Unitary Products FIGURE 22: Thermostat Chart - Single Stage Heat Pump – Variable Speed or PSC Modulating Furnace

Strany 9 - SECTION III: FILTERS

368262-UIM-B-1008Johnson Controls Unitary Products 17 FIGURE 23: Thermostat Chart - Single Stage Heat Pump – Variable Speed or PSC Modulating Furnace

Strany 10 - SECTION IV: GAS PIPING

368262-UIM-B-100818 Johnson Controls Unitary Products FIGURE 24: Thermostat Chart - Two Stage Heat Pump – Variable Speed or PSC Modulating FurnaceORe

Strany 11 - SECTION V: ELECTRICAL POWER

368262-UIM-B-1008Johnson Controls Unitary Products 19ACCESSORY CONNECTIONSThe furnace control will allow power-switching control of various acces-sori

Strany 12 - AIR CONDITIONER CONNECTIONS

368262-UIM-B-10082 Johnson Controls Unitary ProductsSPECIFIC SAFETY RULES AND PRECAUTIONS1. Only Natural gas or Propane (LP) gas are approved for use

Strany 13

368262-UIM-B-100820 Johnson Controls Unitary ProductsFAN-ASSISTED COMBUSTION SYSTEMThis appliance is equipped with an integral mechanical means to dra

Strany 14

368262-UIM-B-1008Johnson Controls Unitary Products 21Air Supply Openings and Ducts1. An opening may be used in lieu of a duct to provide the outside a

Strany 15

368262-UIM-B-100822 Johnson Controls Unitary ProductsSECTION VII: START-UP AND ADJUSTMENTSNOTE: In order that this furnace will operate properly, it i

Strany 16

368262-UIM-B-1008Johnson Controls Unitary Products 23SETUP TEST MODEDuring normal operation, the furnace input rate can vary between 50%and 100% of fu

Strany 17

368262-UIM-B-100824 Johnson Controls Unitary ProductsTable 10: Gas Rate (CU FT/HR) at Full InputSeconds For 1 RevolutionSize of Test DialSeconds For 1

Strany 18

368262-UIM-B-1008Johnson Controls Unitary Products 25ADJUSTMENT OF MANIFOLD GAS PRESSURE* The gas line pressure MUST BE• 7” W.C. (1.74 kPA) for Natura

Strany 19 - SECTION VI: VENT SYSTEM

368262-UIM-B-100826 Johnson Controls Unitary ProductsADJUSTMENT OF FAN CONTROL SETTINGSCooling - The airflow delivered by the furnace during cooling o

Strany 20 - COMBUSTION

368262-UIM-B-1008Johnson Controls Unitary Products 27All CFM’s are shown at 0.5” w.c. external static pressure.These units have variable speed motors

Strany 21

368262-UIM-B-100828 Johnson Controls Unitary ProductsDelay Taps SelectionThe set of jumper pins on the control board labeled "DELAY" are use

Strany 22 - ADJUSTMENTS

368262-UIM-B-1008Johnson Controls Unitary Products 29SECTION IX: NORMAL OPERATION AND DIAGNOSTICSNORMAL OPERATION SEQUENCEThe furnace control calculat

Strany 23

368262-UIM-B-1008Johnson Controls Unitary Products 3COMBUSTION AIR QUALITY (LIST OF CONTAMINANTS)The furnace requires OUTDOOR AIR for combustion when

Strany 24

368262-UIM-B-100830 Johnson Controls Unitary ProductsDIAGNOSTIC FAULT CODE STORAGE AND RETRIEVALThe control in this furnace is equipped with memory th

Strany 25

368262-UIM-B-1008Johnson Controls Unitary Products 31SECTION XI: WIRING DIAGRAM FIGURE 30: Wiring Diagram

Strany 26

Subject to change without notice. Printed in U.S.A. 368262-UIM-B-1008Copyright © 2008 by Johnson Controls, Inc. All rights reserved. Supersedes: 36826

Strany 27

368262-UIM-B-10084 Johnson Controls Unitary ProductsINSPECTIONAs soon as a unit is received, it should be inspected for possible dam-age during transi

Strany 28 - SECTION VIII: SAFETY CONTROLS

368262-UIM-B-1008Johnson Controls Unitary Products 5SECTION II: DUCTWORKDUCTWORK GENERAL INFORMATIONThe duct system’s design and installation must:1.

Strany 29 - DIAGNOSTICS

368262-UIM-B-10086 Johnson Controls Unitary ProductsDOWNFLOW DUCT CONNECTORSAll downflow installations must use a suitable duct connector approvedby t

Strany 30 - RETRIEVAL

368262-UIM-B-1008Johnson Controls Unitary Products 7All six suspension points must be level to ensure proper and quiet fur-nace operation. When suspe

Strany 31 - SECTION XI: WIRING DIAGRAM

368262-UIM-B-10088 Johnson Controls Unitary ProductsFURNACE ASSEMBLY - MC & FC SERIES COILSThese coils are factory shipped for installation in eit

Strany 32 - Norman, OK 73069

368262-UIM-B-1008Johnson Controls Unitary Products 9SECTION III: FILTERSFILTER INSTALLATIONAll applications require the use of a field installed filte

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